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Afatinib合成工艺

Synthesis of Covalent Lung Cancer Drug Gilotrif? (Afatinib)

(2013-11-05 21:29:02)

Boehringer Ingelheim’s Afatinib (TradeName: Giotrif (EU), Gilotrif (US),Synonym: BIBW 2992, Tomtovok, Tovok, ChineseName:阿法替尼)was approved by US FDA on July 12, 2013 for the treatment ofpatients with late stage (metastatic) non-small-cell lung cancer(NSCLC).


First generation reversible EGFR (epidermal growth factor receptor)tyrosine kinase inhibitors (TKIs) such as Gefitinib (Iressa,吉非替尼, 易瑞沙, marketed by AstraZeneca and Teva), and Erlotinib(Tarceva ,厄洛替尼, 特罗凯, marketed in the United States by Genentech and OSIPharmaceuticals and elsewhere by Roche ) are now establishedtherapies in NSCLC patients having activating mutations in EGFR.However, most of these patients eventually develop acquiredresistance and disease progression while on treatment, which hasprompted the development of a second generation of irreversibleEGFR tyrosine kinase inhibitors (TKIs), including afatinib anddacomitinib.

Chemical Structures of first generationreversible EFGR tyrosine kinase inhibitors(第一代可逆表皮生长因子受体酪氨酸激酶抑制剂的化学结构)



Second generation EGFR tyrosine kinase inhibitors (TKIs) are basedon anilinoquinazoline template of gefitinib and contain anacrylamide functionality that covalently binds to cysteine 797 ofthe epidermal growth factor receptor (EGFR) via a Michael addition.Afatinib inhibits both epidermal growth factor receptor 1 (EGFR,ErB1) and human epidermal growth factor receptor-2 (HER2, ErB2)tyrosine kinases while Pfizer’s Dacomitinib (PF-00299804)can inhibit all catalytically active members of the EGFR tyrosinekinase family — EGFR, HER2, and HER4.

Chemical Structures of second generationirreversible EFGR tyrosine kinase inhibitors(第二代不可逆表皮生长因子受体酪氨酸激酶抑制剂的化学结构)

Synthetic Scheme for the Preparation ofGilotrif? (Afatinib)  肺癌新药阿法替尼的制备路线

Proceduresfor the Preparation of Gilotrif?(Afatinib)  肺癌新药阿法替尼的制备方法

7-Chloroquinazolin-4(1H)-one

2-Amino-4-chlorobenzoic acid  (5.0 g, 29.1 mmol)and formamidine acetate (6.1 g, 58.3 mmol) in methoxyethanol (35mL) were stirred at reflux overnight. The clear reaction mixturewas then cooled to rt, the solvent was removed under vacuum and thesolid residue was washed several times with aqueous NH3 (0.01M) toyield a light brown powder (94%): mp 254255 °C; MS (APCI) m/z181.3, 183.1; 1H NMR (DMSOd6, 300 MHz) δ 7.54 (dd, J = 8.5, 1.9 Hz,1H), 8.72 (d, J = 1.9 Hz, 1H), 8.11 (d, J = 8.5 Hz, 1H), 8.14 (s,1H), 12.40 (br s, 1H).

7-chloro-6-nitro-3H-quinazolin-4-one

A solution of 7-chloroquinazolin-4(1H)-one(1.18 g, 6.5 mmol) in conc. H2SO4 (3.5 mL, 65 mmol) and fuming HNO3(3.5 mL) was heated at 100 °C for 1 h. After cooling to rt, thesolution was poured onto icewater and the precipitant was collectedby filtration. The light yellow solid was crystallized twice fromAcOH to give 30 as a bright yellow solid (70%): mp (AcOH) >230°C; MS (APCI) m/z 224.1, 226.0; 1H NMR (DMSOd6, 300 MHz) δ 8.05 (s,1H), 8.32 (s, 1H), 8.69 (s, 1H), 12.79 (br s, 1H).

4-(3-Chloro-4-fluoro-phenylamino)-7-chloro-6-nitro-quinazoline

20g 7-chloro-6-nitro-3H-quinazolin-4-one are suspended in 80 mlacetonitrile and combined with 16.5 g phosphorus oxychloride. Then10.8 g triethylamine are slowly added dropwise and the mixture isheated to about 80° C. After 5 hours a solution of 15.5 g3-chloro-4-fluoroaniline in 100 ml dioxane is added dropwise andthe mixture is stirred for another hour. Then 80 ml of water isadded, the mixture is cooled to 20° C. and made slightly alkalinewith KOH solution. The suspension is suction filtered, washed withwater and ethanol and dried at 50° C. in vacuo. Yield: 29.07 g(89.5% of theoretical/dioxane solvate)

4-(3-Chloro-4-fluoro-phenylamino)-7-(phenylsulphonyl)-6-nitro-quinazoline

500 g4-(3-chloro-4-fluoro-phenylamino)-7-chloro-6-nitro-quinazoline and302 g (1.3 eq) benzenesulphonic acid sodium salt are suspended at20° C. in 1500 ml DMF, heated to 90° C. and kept for 6 h at thistemperature. After cooling the reaction mixture the suspension issuction filtered and the residue is rinsed with 1.5 l methanol, 10l water and 0.5 l methanol. The residue is dried at 50° C. forabout 12 h under reduced pressure. Yield: 631.2 g (86.2% oftheoretical/DMF solvate). m.p.: 284-286° C.

4-[(3-Chloro-4-fluorophenyl)amino]-6-nitro-7-((S)-tetrahydrofuran-3-yloxy)-quinazoline

810 g of4-(3-chloro-4-fluoro-phenylamino)-7-(phenylsulphonyl)-6-nitro-quinazolineand 175.5 g (S)-3-hydroxytetrahydrofuran (1.3 eq) are placed at 20°C. in 1.04 l tert-butanol and 198 ml DMF, 2556 g K-tert.-butoxidein THF (24%) (3.6 eq) are added dropwise at 20° C. and then stirredfor 4 h at 25° C. After a further 2 h at 40° C. the mixture isheated to 45° C. for about 2 h. 2.8 l of water are added and thenabout 3 l solvent are distilled off under reduced pressure. 2.8 lwater are added again and about 900 ml solvent are distilled offunder reduced pressure. After the addition of 1.6 l methanol themixture is cooled to 20° C. The suspension is suction filtered andrinsed with a mixture of 3.2 l water and 1.6 l methanol. Theresidue is dried overnight at 50° C. under reduced pressure.Yield:598.6 g (89.6% of theoretical). m.p.: 238-240° C.

4-[(3-Chloro-4-fluorophenyl)amino]-6-amino-7-((S)-tetrahydrofuran-3-yloxy)-quinazoline

100 g of4-[(3-chloro-4-fluorophenyl)amino]-6-nitro-7-((S)-tetrahydrofuran-3-yloxy)-quinazolineare hydrogenated in 400 ml DMF in the presence of 33.1 g Raneynickel and 18.7 g ammonium chloride at 40° C., until the calculatedamount of hydrogen has been taken up. The catalyst is filtered offand the filtrate is added dropwise to 1.2 l water. The suspensionis stirred for 2.5 h at 0° C., suction filtered and washed with 500ml of water. The residue is dried overnight at 55° C. under reducedpressure. Yield: 84.36 g (97.1% of theoretical). m.p.: 120-130°C.

Diethyl{[4-(3-chloro-4-fluoro-phenylamino)-7-((S)-tetrahydrofuran-3-yloxy)-quinazolin-6-ylcarbamoyl]-methyl}-phosphonate

3.58 kg 1,1-carbonyldiimidazole (22.16 mol) are placed in 12.8 l oftetrahydrofuran and combined at 40° C. with 4.52 kg (22.16 mol)diethylphosphonoacetic acid, dissolved in 6.5 l tetrahydrofuran.The mixture is stirred for 30 minutes at 40° C. The solution thusobtained is designated solution A.

6.39 kg (17.05 mol) of N4-(3-chloro-4-fluoro-phenyl)-7-(tetrahydrofuran-3-yloxy)quinazoline-4,6-diamineare placed in 26.5 l tetrahydrofuran and combined at 40° C. withsolution A and stirred for 2 hours at 30° C. 64 l oftert.-butylmethylether are added to the suspension and aftercooling to 20° C. the precipitate is removed by centrifuging. It iswashed with a mixture of 16 l tetrahydrofuran and 16 ltert.-butylmethylether and then with 32 l water and dried at 50° C.Yield: 6.58 kg (69.8%) white crystals. Content: HPLC 99.1 Fl %

Dimethylaminoacetaldehyde-Hydrogen Sulphite Adduct

40 g of dimethylaminoacetaldehyde diethylacetal are heated to 40°C. in a mixture of 48 g conc. hydrochloric acid and 20 ml of waterfor 3 h. Then a solution of 42.4 g sodium pyrosulphite in 72 ml ofwater (sodium hydrogen sulphite solution) is added dropwise and themixture is stirred for 1 h. 200 ml of ethanol are added and thenthe mixture is stirred for 2 h at 0° C. The suspension is suctionfiltered, washed with 160 ml of ethanol and dried at 45° C. invacuo. Yield: 42.5 g (89.6% of theoretical).decomp.: from 180°C.

(E)-4-Dimethylamino-but-2-enoicacid-[4-(3-chloro-4-fluoro-phenylamino)-7-((S)-tetrahydrofuran-3-yloxy)-quinazolin-6-yl]-amide

10 g of diethyl{[4-(3-chloro-4-fluoro-phenylamino)-7-((S)-tetrahydrofuran-3-yloxy)-quinazolin-6-ylcarbamoyl]-methyl}-phosphonateand 0.8 g lithium chloride are suspended in 60 ml of ethanol andcooled to ?5° C. 11 g of 45% potassium hydroxide solution is addeddropwise first of all and then 4.8 gdimethylaminoacetaldehyde-hydrogen sulphite adduct in 48 ml ofwater is added. The reaction solution is stirred for 1 h and then60 ml of water are added. The suspension is suction filtered,washed with 40 ml of water and dried in vacuo at 45° C.

(E)-4-dimethylamino-but-2-enoicacid-(4-(3-chloro-4-fluoro-phenylamino)-7-((S)-tetra-hydrofuran-3-yloxy)-quinazolin-6yl)-amidedimaleate (Afatinib Dimaleate, Gilotrif)

6.0 kg (12.35 mol) of (E)-4-dimethylamino-but-2-enoicacid-(4-(3-chloro-4-fluoro-phenylamino)-7-((S)-tetrahydrofuran-3-yloxy)-quinazolin-6-yl)-amideare placed in 84 litres of ethanol and heated to 70° C. andcombined with a solution of 2.94 kg (25.31 mol) of maleic acid in36 liters of ethanol. After crystallisation has set in, first themixture is cooled to 20° C. and stirred for 2 hours, then for 3hours at 0° C. The precipitate is suction filtered, washed with 19liters of ethanol and dried in vacuo at 40° C. Yield: 8.11 kg(91.5%); Melting point: 178° C; 1H-NMR(CD3OD):δ=2.47+2.27 (m+m, 2H), 2.96 (s, 6H), 4.03 (m, 2H), 4.07+3.92 (m+m,2H), 4.18+4.03 (m+m, 2H), 5.32 (m, 1H), 6.26 (s, 4H), 6.80 (m, 1H),6.99 (m, 1H), 7.27(s, 1H), 7.30 (t, 1H), 7.66 (m, 1H), 7.96 (dd,1H), 8.62 (s, 1H), 9.07 (s, 1H) ppm

Source:

Schroeder,Juergen;Dziewas,Georg;Fachinger,Thomas;Jaeger,Burkhard;Reichel,Carsten;Renner,Svenja; Aprocess for producing aminocrotonylamino-?substituted quinazolinederivatives and theirintermediates;WO2007085638; US patent7,960,546

Soyka,Rainer;Rall,Werner;Schnaubelt,Juergen;Sieger,Peter; Kulinna,Christian;Methodfor the production of amino crotonylcompounds WO2005037824; US Patentnumber 8,426,586

Afatinib
Trade Name: Gilotrif(US), Giotrif (EU)
Synonym: BIBW 2992, Tomtovok, Tovok
Chinese Name:阿法替尼
Chemical IUPACName:N-[4-[(3-Chloro-4-fluorophenyl)amino]-7-[[(3S)-tetrahydro-3-furanyl]oxy]-6-quinazolinyl]-4(dimethylamino)-2-butenamide
CAS number: 850140-72-6(Afatinib);850140-73-7(aftinibdimaleate)
Patent:US Patent number 8,426,586
Patent Expiration Date:Oct 10, 2029
Developer: Boehringer Ingelheim
Indication: non-small cell lung cancer
Approval Date: July 12, 2013 (US); September 25, 2013(EU)
Mechanism of Action:covalently binds to the kinase domains of EGFR(ErbB1), HER2 (ErbB2), and HER4 (ErbB4) and irreversibly inhibitstyrosine kinase autophosphorylation

非小细胞肺癌新药阿法替尼获FDA批准为一线用药

阿法替尼(Afatinib,商品名Gilotrif)是德国勃林格殷格翰公司(BoehringerIngelheim)开发的第二代表皮生长因子受体(EGFR)和人表皮生长因子受体2(HER2)酪氨酸激酶的强效、不可逆的双重抑制剂,通过和EGFR中第797位半胱氨酸的巯基发生麦克尔加成(Michaelreaction),不可逆地抑制该络氨酸激酶的活性。于2013年7月美国FDA批准的抗非小细胞肺癌新药,用于经由FDA批准的试剂盒证实肿瘤表皮生长因子受体(EGFR)19号外显子缺失或21号外显子突变(L858R)的转移性非小细胞肺癌(NSCLC)患者的治疗。

阿法替尼专利:WO200250043A1(化合物);WO2003094921A2(抗癌用途);WO2003066060A2(抗炎用途);US2005085495A1(工艺);WO2005037824A2(工艺);WO2007085638A1(工艺);US2011207932A1(工艺);WO2011084796A2(氘代);WO2012121764A1(晶型);WO2013052157A1(晶型)

相关专利:
许学农; 阿法替尼的制备方法;发明专利申请公开说明书申请号:201310173504.9;公开(公告)号:CN103254183A
摘要:本发明揭示了一种阿法替尼(Afatinib,I)的制备方法,包括如下步骤:2-腈基-4-[4-(N,N-二甲基氨基)-1-氧代-2-丁烯-1-基]氨基-5-[(S)-(四氢呋喃-3-基)氧基]苯胺(II)和N,N-二甲基甲酰胺二甲基缩醛(DMF-DMA)进行缩合反应形成中间态(III),该中间态(III)不需经过分离,直接和4-氟-3-氯苯胺进行环合反应制得阿法替尼(I)。该制备方法使得阿法替尼的制造步骤明显减少,成本大幅降低。

许学农; 一种阿法替尼的制备方法;发明专利申请公开说明书申请号:201310173417.3;公开(公告)号: CN103254182A
摘要 :本发明揭示了一种阿法替尼的制备方法,包括如下步骤:4-氟-3-氯苯胺和N,N-二甲基甲酰胺二甲基缩醛(DMF-DMA)进行缩合反应形成希夫碱(III),不需经过分离,再和2-腈基-4-[4-(N,N-二甲基氨基)-1-氧代-2-丁烯-1-基]氨基-5-[(S)-(四氢呋喃-3-基)氧基]苯胺进行环合反应,制得阿法替尼。该制备方法使得阿法替尼的制造步骤明显减少,成本大幅降低。

许学农; 阿法替尼的制备方法;发明专利申请公开说明书申请号:201310182778.4;公开(公告)号: CN103242303A
摘要:本发明揭示了一种阿法替尼(Afatinib,I)的制备方法,包括如下步骤:4-氯-6-氨基-7-羟基喹唑啉(II)和(S)-3-羟基四氢呋喃发生醚化反应生成4-氯-6-氨基-7-[(S)-(四氢呋喃-3-基)氧基]喹唑啉(III),该化合物(III)与4-(N,N-二甲基氨基)-2-烯-丁酰氯进行酰化反应生成4-氯-6-{[4-(N,N-二甲基氨基)-1-氧代-2-丁烯-1-基]氨基}-7-[(S)-(四氢呋喃-3-基)氧基]喹唑啉(IV),化合物(IV)与4-氟-3-氯苯胺进行缩合反应制得阿法替尼(I)。该制备方法工艺简洁、经济和环保,适合工业化放大的要求。






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