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干货 | 上汽通用项目开发流程介绍!
最新课程
系列术语:
AHE:外观颜色匹配工程师
APQP:产品质量先期策划
DRE:设计发布工程师
DTS:尺寸技术准备
ETR:工程试装要求
EWO:工程更改
FE:功能评估
GCA:全球顾客评审
GD&T:主要尺寸相关的零件、总成和整车的形位公差图纸,几何尺寸及公差图纸。
GM Global AAR---GM全球外观认可报告
GP4:生产件批准状况通知
GP5:供应商质量监控流程(GM1746)
GP8:持续改进程序(GM1747)
GP9:按节拍生产品(GM1960)
GP10:供应商检测设备的评价和鉴定(GM1796)
GP12:早期生产遏制(GM1920)
IMDS:国际材料数据系统
MC:匹配
-MC0/1交样前,检具不能按时完成时,经过MC工程师批准,允许用三坐标进行代替测量。但测量时使用的基准必须与GD&T/ControlDrawing一致,并得到SGM检具工程师的设计认可(A表),且基准的精度和重复性必须得到验证,符合要求。
-MC2检具必须经SGM检具工程师设计认可(A表)和制造认可(B表)。
交样数量原则上MC0,MC1,MC2各5套
PATAC:泛亚汽车技术中心
PCR:问题交流报告
PDT:产品开发小组
PLP:主定位基准
Pre-texture Instruction-Global Form ---GM全球皮纹认可报告
PTR:供应商提供的零件必须是合格的,可用于正常的可销售车生产的零件。(所有新零件在作为正常零件供给SGM之前,均必须已成功地通过PTR的实施)
S1:第一轮可销售车制造
SMT:系统管理小组
SVE:系统认证工程师
SQE:供应商质量工程师
SGE:外观皮纹工程师
TA:Technology assent:技术赞成(定点前的技术,能力方面的交流)
TE:试验工程师
TVE:(动力总成)总认证工程师
VPM:整车性能经理
IV:工程认可(需要提供零件尺寸报告、材料试验报告、总成性能报告等所有试验报告)
MC1/2:尺寸匹配(提交尺寸报告,合格率80%/90%)
PVV:产品验证,小批量制造(尺寸报告,零件必须通过GP12)
NS:非销售车制造(零件必须通过GP12-100%检验)
S:销售车制造(零件通过PPAP人认可,零件必须通过GP12-100%检验)
SORP:量产开始
(具体数量根据订单,一般IV80套,MC10套,PVV几套到几十套不等。)
术语缩写
术        语
APQP
先期产品质量计划
APOPS
油漆试验
FE2
尺寸评估
FE3
功能评估
FEAR
评估通过报告
GD&T
全球尺寸和公差标准
PT1
生产(75%合格工装件)
PT2
生产(100%合格工装件)
SOP
生产(100%合格工装件)
OTS
工装样品
PPAP
生产件批准程序
SOP
批量生产开始
PVS
批量前生产
GP9
生产节拍
GP12
早期生产遏制
AAR:Appearance Approval Report 外观批准报告
A/D/V:Analysis/Development/Validation 分析/开发/验证
A/D/V–DV: ADV DesignValidation  ADV设计验证
A/D/VP&R:  Analysis/Development/ValidationPlan and Report.  This form is used tosummarize the plan and results for validation testing.  Additional information can be found in theGP-11 procedure.
分析/开发/验证计划和报告
A/D/V–PV: ADV ProductValidation  ADV产品验证
AIAG:Automotive Industries Action Group, an organization formed by General Motors,Ford and Daimler-Chrysler to develop common standards and expectations forautomotive suppliers. 汽车工业行动集团
AP:Advance Purchasing  先期采购
APQP:Advanced Product Quality Planning  产品质量先期策划
APQPProject Plan: A one-page summary of the SGM APQP process that describes thetasks and the timeframe in which they occur. APQP项目策划
AQC:  Attribute Quality Characteristic  属性 质量特性
ASQE:Advanced Supplier Quality Engineer 先期供应商质量工程师
BIW:Body in White. Usually the bare metal shell of the body including doors anddeck lid prior to paint and trim. 白车身
BOM:  Bill of Materials  材料清单
BOP:  Bill of Process  过程清单
BrownfieldSite:  An expansion of an existingfacility.  扩建场地
CMM:  Coordinate Measuring Machine  三坐标测试仪
Cpk:Capability Index for a stabile process  过程能力指数
CTC:Component Timing Chart (DRE document)  零部件时间表(DRE文件)
CTS:Component Technical Specifications  零部件技术规范
CVER:Concept Vehicle Engineering Release  概念车工程发布
DC:Design Complete  设计完成
Defectoutflow detection:  A phrase used in theSupplier Quality Statement of Requirements that refers to in-process orsubsequent inspection used to detect defects in parts.  缺陷检测
DFM/DFA:Design for Manufacturability / Design for Assembly  可制造性/可装配性设计
DFMEA:Design Failure Modes and Effects Analysis. It is used to identify the potential failure modes of a part, associatedwith the design, and establish a priority system for design improvements. 设计失效模式和后果分析
DPV:  Defects per vehicle  每辆车缺陷数
DR:Documentation Required  DR特性
DRE:  Design Release Engineer  设计释放工程师
DV:Design Validation  设计验证
E&APSP:Engineering & Advance Purchasing Sourcing Process.  工程&先期采购定点程序
EP:E-Procurement  电子采购流程
ErrorOccurrence Prevention: A phrase used in the Supplier Quality Statement ofRequirements that refers to poke yoke or error-proofing devices used to preventerrors in the manufacturing process from occurring. 防错
FTQ:First Time Quality  一次通过质量
GA:General Assembly 总装
GD&T:Geometric Dimensioning & Tolerancing 几何尺寸与公差
GMAP:General Motors Asian Pacific 通用汽车亚太
GME:General Motors Europe 通用汽车欧洲
GMNA:General Motors North American 通用汽车北美
GP:General Procedure 通用程序
GPDS:Global Product Description System  全球产品描述系统
GPS:Global Purchasing System   全球采购系统
GPSC:Global Purchasing & Supplier Chain  全球采购及供应链
GR&R:Gage Repeatability and Reproducibility  检具重复性及再现性
Greenfield Site: A new supplier facility that is built to support aprogram.
GVDP:Global Vehicle Development Process  全球整车开发流程
IPTV:Incidents per Thousand Vehicles  每千辆车故障
IVER:Integration Vehicle Engineering Release  集成车工程发布
KCC:Key Control Characteristics.  It is a processcharacteristic where variation can affect the final part and/or the performanceof the part.  关键控制特性
KCDS:Key Characteristic Designation System  关键特性指示系统
Kick-OffMeeting: The first APQP supplier program review. 启动会议(第一次APQP供应商项目评审)
KPC:Key Product Characteristic.  It is aproduct characteristic for which reasonably anticipated variation couldsignificantly affect safety, compliance to governmental regulations, orcustomer satisfaction. 关键产品特性
LAAM:(General Motors) Latin American, Africa & Meddle East  (通用汽车)拉丁美洲、非洲及中东
LCR:Lean Capacity Rate.  It is the GM dailycapacity requirement. 正常生产能力
MCR:Maximum Capacity Rate. It is the GM maximum capacity requirement.  最大生产能力
MOP:Make or Purchase  制造/采购
MPC:Material Production Control  物料生产控制
MPCE:Material Production Control Europe  欧洲物料生产控制
MRD:Material Required Date; date material must be delivered in order to allow abuild event to begin.  物料需求日期
MSA:Measurement Systems Analysis  测量系统分析
MVBns:Manufacturing Validation Build non-saleable 非销售车制造验证
MVBs:Manufacturing Validation Build saleable  销售车制造验证
NBH:New Business Hold  停止新业务
N.O.D.:Notice of Decision  决议通知
OEM:Original Equipment Manufacturer  主机客户
PAD:Production Assembly Documents  生产装配文件
PC&L:Production Control & Logistics  生产控制&物流
PDT:Product Development Team  产品开发小组
PFMEA:Process Failure Modes and Effects Analysis. It is used to identify potential failure modes associated with themanufacturing and assembly process. 过程失效模式和后果分析
PPAP:Production Part Approval Process  生产件批准程序
Ppk:Performance index for a stable process  过程能力指数
PPM:1) Program Purchasing Manager, 2) Parts per Million (rejects and returns tosuppliers)  1)项目经理 2)每百万件的产品缺陷数
PPV:Product & Process Validation  产品及过程验证
PQC:Product Quality Characteristic  产品质量特性
PR/R:Problem Reporting & Resolution  问题报告及解决
PSA:Potential Supplier Assessment, a subset of the Quality System Assessment (QSA) 潜在供应商评审
PV:Product Validation  产品验证
QSA:Quality System Assessment  质量体系评审
QSB:Quality Systems Basics 质量体系基础
QTC:Quoted Tool Capacity  工装报价能力
RASIC:Responsible, Approve, Support, Inform, Consult 负责、批准、支持、通知、讨论
R@R:Run at Rate 按节拍生产
RFQ:Request For Quotation  报价要求
RPN:Risk Priority Number related to FMEA development  风险顺序数
RPNReduction Plan: An action plan that describes what is being done to reduce therisk priority number for items listed in the DFMEA or PFMEA.  降低RPN值计划
SDE:Supplier Development Engineer  供应商开发工程师
SFMEA:  System Failure Mode and Effects Analysis  系统失效模式分析
SMT:System Management Team  系统管理小组
SOA:Start of Acceleration  加速开始
SORP:Start of Regular Production  正式生产
SOR:Statement of Requirements  要求声明
SPC:Statistical Process Control   统计过程控制
SPO:  (General Motors) Service and PartsOperations  (通用汽车)零件与服务分部
SQ:  Supplier Quality  供应商质量
SQE:Supplier Quality Engineer  供应商质量工程师
SQIP:Supplier Quality Improvement Process  供应商质量改进过程
SSF:Start of System Fill  系统填充开始
SSTS:Sub-system Technical Specifications  子系统技术规范
Sub-Assembly/ Sub-System: An assembly of sub-components delivered to the SGM mainproduction line for installation to the vehicle as a single unit.
Subcontractor:The supplier of a sub-component to a Complex System/Subassembly supplier (Tier2, 3, etc). 分供方
SVE:Sub-System Validation Engineer  子系统验证工程师
SVER:Structure Vehicle Engineering Release. 结构车工程发布
TeamFeasibility Commitment:  An AIAG APQPform that is provided with the Request for Quotation.  It is the supplier’s concerns with the feasibility ofmanufacturing the part as specified.  小组可行性承诺
TKO:Tooling Kick-Off  模具启动会议
UG:Unigraphics  UG工程绘图造型系统
VLE:Vehicle Line Executive  车辆平台负责人
VTC:Validation Testing Complete  验证试验完成
WO:Engineering Work Order  工程工作指令
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