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A320NEO-AIR BLEED 维护信息

【事件背景】

针对装配BMC软件版本S4.3(PN LIE27L70418AAAP)及以后版本的A320NEO飞机,空客注意到由于AIR BLEED维护信息导致的运行中断逐渐增多,这些AIR BLEED维护信息中,有的带有相关故障信息,有的没有故障信息。

【解决方案与建议】

目前,根据空客接到的信息反馈,AIR BLEED维护信息主要由以下4种情况:
  • 与“OHDS LOOP INOP”相关的“AIR BLEED”维护状态:

镀金连接器已在生产并在服役飞机上引入,以防止OHDS LOOP INOP故障信息:
  • APU loop: SB 36-1071 (Aug 2017) / MOD 161010 (May 2017)
  • Pylon loop (CFM): SB 36-1072 (Aug 2017) / MOD 161978 (Sept 2017)
  • Pylon loop (PW): SB 36-1073 (Aug 2017) / MOD 161979 (Apr 2018)
  • Wing loop:  SB 36-1074 (Sep 2017) / MOD 161023 (Sep 2017)

参考TFU 36.22.00.030
  • 与“(DRIFT) DIFF PRESS XDCR (18HAX)/ SENSE LINE”(仅限PW)相关的“AIR BLEED”维护状态:
SB 36-1084(2020年12月)/ MOD 166564(2020年9月)引入了新的DPS感压管路取向,类似于CFM安装。
注意:建议在SB实施期间和排除故障期间,在考虑拆卸DPS之前,对DPS感压管路进行清洗/渗漏检查和DPS功能测试。
参考TFU 36.11.00.117
  • 与“RELAY-APUBV CMND (22HV)/(21HV)”相关的“AIR BLEED”维护状态:
作为缓解措施,自2021年11月以来,TSM36-11-00-810-B27(B28)-A (CFM) /TSM36-11-00-810-992(993)-A (PW)已经更新;

作为最终修复,APU继电器监控逻辑将被更新,以避免在启动APU继电器测试时与BMC之间的不同步,从而导致显示APU继电器故障的虚假II类维护消息。此逻辑更改将包含在软件BMC 4.4中(参见TFU 36.11.00131)。

参考ISI 36.12.00012
  • 单独“AIR BLEED”维修状态(无相关故障信息):

如果遇到单独的AIR BLEED维护状态,请参考以下TSM任务:
  • TSM 36-00-00-810-805-A Incorrect Air Bleed Generation for CFM engines

对于1/2/9/10飞行阶段(地面),如果在TSM任务后被确认,这个现象可以考虑与CFDIU的接口设计原因。
对于其他飞行阶段,自2018年以来已启动调查,以确定根本原因。几个贡献者是单独AIR BLEED的源头,其中一些已经被确定,并将在软件BMC 4.4中纠正。
对于其他贡献者,调查仍在进行中。空中客车公司将非常感谢提供以下两个BMC单元的数据:
  • class 3 messages

  • ground reports

  • previous leg reports

  • PFR history in past months

  • DFDR data with all bleed parameters (P/B positions, valves positons, pressures values)

REF.ISI36.00.00013

Last check date:29-APR-2024


ANNEX:

Applicability:

A320neo family fitted with BMC S4.3 (PN LIE27L70418AAAP) and next

Background

On A320FAM neo, Airbus have observed an increase number of Operational Interruption (OI) due to “AIR BLEED” Maintenance Status with or without associated Fault Message (F/M) with BMC SW 4.3.

The aim of this ISI article is to list the mitigations/solutions of the main identified contributors of “AIR BLEED” Maintenance Status associated with or without F/M.

Solution / Recommendation:

  • “AIR BLEED” Maintenance Status associated with OHDS LOOP INOP:

The gold plated connectors have been introduced in production and on in-service aircrafts to prevent the OHDS LOOP INOP fault messages:

  • APU loop: SB 36-1071 (Aug 2017) / MOD 161010 (May 2017)

  • Pylon loop (CFM): SB 36-1072 (Aug 2017) / MOD 161978 (Sept 2017)

  • Pylon loop (PW): SB 36-1073 (Aug 2017) / MOD 161979 (Apr 2018)

  • Wing loop:  SB 36-1074 (Sep 2017) / MOD 161023 (Sep 2017)

Refer to TFU 36.22.00.030

  • “AIR BLEED” Maintenance Status associated with (DRIFTDIFF PRESS XDCR (18HAX)/ SENSE LINE” (PW only): 

SB 36-1084 (Dec 2020) / MOD 166564 (Sep 2020) introduce a new DPS sense line orientation, similar to CFM installation

Note: Cleaning/Leak check of DPS sense line and functional test of the DPS are recommended during SB embodiment and during troubleshooting before considering DPS removal

Refer to TFU 36.11.00.117

  • “AIR BLEED” Maintenance Status associated with “RELAY-APUBV CMND (22HV)/(21HV)”

As mitigation, TSM task36-11-00-810-B27(B28)-A (CFM) / 36-11-00-810-992(993)-A (PW) have been updated since Nov. 2021

As final fix, the APU relay monitoring logic will be updated to avoid the desynchronisation between BMCs at the time to initiate the APU relay test which leads to spurious class II maintenance message indicating APU relay failuresThis logic change will be included in the software BMC 4.4 (refer to TFU 36.11.00131)

Refer to ISI 36.12.00012

  • Orphan “AIR BLEED” Maintenance Status (without F/M)

Iorphan AIR BLEED maintenance status is experienced, please refer to the following TSM tasks:

  • TSM 36-00-00-810-804-A Incorrect Air Bleed Generation for PW engines

  • TSM 36-00-00-810-805-A Incorrect Air Bleed Generation for CFM engines

For Flight phases 1/2/9/10 (on Ground), if “orphan” confirmed following TSM task, the phenomenon is considered as per design due to interface with CFDIU (ATA-45).

For other Flight phases, investigation has been launched since 2018 to identify the root cause. Several contributors are at the origin of orphan AIR BLEED, some of them has been identified and will be corrected in the software BMC 4.4

For other contributors, the investigation is still on going. Airbus would appreciate being provided with the following data for both BMC units:

  • class 3 messages

  • ground reports

  • previous leg reports

  • PFR history in past months

  • DFDR data with all bleed parameters (P/B positions, valves positons, pressures values)

Additional note:

BMC S4.3 is in production since 2017 and retrofitted via SB 36-1078 mandated by EASA AD 2019-0094 with 36 months compliance time from AC date of manufacture. As a matter of fact, since end 2020, every BMC HW should be fitted with BMC 4.3.

Nevertheless, this ISI article is also applicable for:

-         BMC S4.1 (PN LIE3AL70418AAAM)

-         BMC S4.2 (PN LIE39L70418AAAN)

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